As the processing of shale oil increases, oil refineries are looking for an ecologically effective way to dispose of catalyst. Three local companies -- Metaloy, Redimet and Evergreen Environmental -- have teamed up to create METPro Recovery, working with Skye Metal in Marietta.

“It’s a joint venture relationship to deal with the increased amount of catalyst coming from oil refineries and shale oil mining,” explains Claude Kennard, Metaloy president. “Four refineries in Ohio will be processing these new crudes.”

METPro Recovery identifies companies producing catalysts containing heavy metals such as molybdenum, nickel, iron, titanium and cobalt. METPro then delivers these catalysts to Skye Metal’s Marietta facility to produce super alloys and usable raw materials.

METPro is able to accept hazardous and non-hazardous “K Waste” materials through a variance granted by the state. The company’s process focuses on sustainability and being environmentally safe. “It goes from the refinery to METPro and the customer without creating additional waste,” explains Kennard. “The gasses that come off in the process go through a scrubber. There’s nothing bad coming out of our plants.”

The added benefit to METPro’s process is that there is demand for a product. “The sweet spot of our application is the steel mills will always need the materials we have,” says Kennard. In fact, the recycled materials are cheaper than sourcing naturally occurring materials. The company is reaching out to all of the major industry players.

Kennard says the partnership will create jobs within all four of the partnering companies. Metaloy will hire three to five people in the next year, while Redimet plans to hire two people and Evergreen plans to hire four.

METPro plans to start with processing 500 tons of catalyst a month and eventually ramp up to its 4,000-ton capacity, with a potential to generate $10 million in sales.

Source: Claude Kennard
Writer: Karin Connelly